120–150 kg/h Dry Type single screw floating fish feed extruder machine: Turkey Case
2026/09/01
We are pleased to share a completed delivery project: a dry-type single-screw fish feed extruder machine ordered by a feed manufacturing company in Turkey has passed its factory trial run, final inspection, export packing, and customs documentation and has been dispatched by LCL (less than container load) sea freight. In this case study, we document the full project—customer requirements, machine specifications, the pre-shipment testing process with actual trial results, packing standards, and delivery details—giving prospective buyers a transparent, verifiable reference for their own purchasing decisions.
Project Background: A Turkish Feed Company Expanding into Puffed Feed
The customer is a feed manufacturing company based in Turkey, operating in one of Europe's largest and fastest-growing feed markets. Turkey produces well over 25 million tons of compound feed annually, and demand for both poultry feed and aquaculture feed has been rising steadily as the country's poultry export sector and inland fish farming (trout, sea bass, and carp) continue to expand.
At the time of inquiry, the company was producing conventional mash and pellet feed and planned to add a puffed (extruded) feed product line to serve two purposes:
- Poultry feed upgrading—extrusion gelatinizes starch, improving digestibility and feed conversion ratio (FCR) for broiler and layer feed.
- Aquaculture feed trial production—producing floating fish feed for local trout and carp farms before committing to a larger line.
After comparing wet-type and dry-type extrusion solutions, they selected the dry-type single-screw floating fish feed pellet extruder machine for three practical reasons:
- Lower investment and simpler operation — no steam boiler or steam conditioning system is required, reducing both upfront cost and daily maintenance complexity.
- Compact footprint—the machine measures only 1.3 × 1.33 × 0.88 m (L × W × H), fitting into their existing workshop without major renovation.
- Matching capacity — 120–150 kg/h output is ideal for trial production and small-batch specialty feed, with room to verify the market before scaling up.
Their available raw materials—corn, soybean meal, wheat bran, and sunflower meal (widely available in Turkey)—are all well within the processing range of this extruder, which relies on frictional heat and pressure generated by the rotating screw to cook and puff the feed pellets.
Machine Specifications (As Delivered)
| Item | Specification |
|---|---|
| Machine model | Dry-type single-screw floating fish feed making machine |
| Main motor power | 15 kW |
| Total power (incl. feeder & accessories) | 18.5 kW |
| Production capacity | 120–150 kg/h |
| Machine dimensions (L×W×H) | 1.3 × 1.33 × 0.88 m |
| Machine weight | 400 kg |
| Power supply | Three-phase 380V / 50Hz |
| Application | Poultry feed, floating fish feed, pet food, puffed feed raw material |
| Destination market | Turkey |
Pre-Shipment Factory Trial Run: Process and Results
Before any machine leaves our factory, we conduct a complete testing procedure and share video evidence with the customer for approval. For this Turkish order, the trial run was carried out in three stages:
Stage 1 — No-Load Test Run
The assembled Dry Type single screw floating fish feed pellet extruder machine was first run without material for 60 minutes to verify mechanical integrity. Our engineers checked and recorded:
| Check Item | Standard | Result |
|---|---|---|
| Motor current (no-load) | Within rated range | Qualified |
| Bearing temperature | < 60°C after 60 min | Qualified (max 48°C) |
| Screw rotation & direction | Smooth, correct direction | Qualified |
| Vibration & abnormal noise | No abnormal vibration/noise | Qualified |
| Electrical system & safety protection | All controls functional | Qualified |
Stage 2 — Trial Extrusion with Real Raw Materials
We then conducted a production test using a formulation representative of the customer's actual feed recipe — corn as the base, blended with soybean meal and wheat flour, moisture adjusted to approximately 20–25% before feeding. The machine was allowed to reach stable extrusion temperature, and samples were taken after 30 minutes of continuous operation.
Test parameters and results:
| Test Item | Target | Actual Result |
|---|---|---|
| Throughput | 120–150 kg/h | ≈ 140 kg/h at stable operation |
| Pellet forming rate | ≥ 95% | ≥ 97%, uniform pellet shape |
| Floating rate (fish feed test) | ≥ 90% | ≥ 95% floated on water surface |
| Water stability (floating duration) | ≥ 6 hours | > 8 hours without disintegration |
| Pellet diameter | Per die configuration | Consistent, smooth surface |
| Motor current under load | Within rated range | Stable, no overload |
trial extrusion — puffed pellets discharging from the die
Stage 3 — Final Inspection & Packing Approval
After the customer's written confirmation, the dry-type single-screw floating fish food pellet maker machine was cleaned, surface-treated, and prepared for export packing. All wearing parts (screw segments, dies) were checked, and the spare parts list was matched against the packing list.
Export Packing: Fumigation-Free Plywood Crate
For this shipment, the extruder was packed in a fumigation-free export wooden crate (non-solid-wood packing) made of plywood. This packing method offers clear advantages for shipments to Turkey:
- No ISPM-15 fumigation certificate required — because the crate contains no solid timber, it is exempt from the phytosanitary requirements that apply to solid wood packaging, avoiding customs delays and extra documentation costs at Turkish ports.
- Reliable protection — the machine body was first wrapped in moisture-proof film and foam padding, then secured inside the crate to prevent movement during LCL consolidation and the long sea transit.
- Suitable for LCL shipping — plywood crates withstand the handling involved in consolidated cargo, where the shipment may be reloaded at the consolidation warehouse before the ocean leg.
Shipping Mark Details
As required by the customer and the forwarder, the crate carries a shipping head stamp marked with 18.5 kW — the total power of the complete unit (15 kW main motor plus feeder and auxiliary motors). Marking the total power on the crate keeps the documentation consistent with the commercial invoice and packing list, simplifying customs verification at the destination port in Turkey.
Shipping Method: LCL Sea Freight to Turkey
Since the customer ordered a Dry Type single screw floating fish feed machine (400 kg, about 1.5 CBM packed), LCL (less than container load) was the most economical shipping solution. The delivery process followed our standard export procedure:
| Step | Description |
|---|---|
| 1. Order confirmation | Specifications, voltage, packing and shipping mark confirmed in the contract |
| 2. Production & assembly | Machine manufactured and assembled per confirmed drawings |
| 3. No-load test run | 60-minute mechanical & electrical inspection — all items qualified |
| 4. Trial extrusion test | Real-material production test — ≈140 kg/h, 97% forming rate, floating test passed; video sent to customer |
| 5. Customer acceptance | Customer reviewed test video and records, confirmed approval for delivery |
| 6. Export packing | Moisture-proof wrapping + fumigation-free plywood crate + shipping mark |
| 7. Documentation | Commercial invoice, packing list, bill of lading, certificate of origin |
| 8. Shipment | Delivered to the consolidation warehouse and loaded by LCL sea freight to Turkey (approx. 30–35 days transit to Turkish ports such as Istanbul / Mersin / Izmir) |
Why Small and Medium Feed Producers Choose This 15kW Dry Type single screw floating fish feed pellet making machine
Based on feedback from this and similar projects, the 120–150 kg/h Dry Type Single-Screw floating fish food pellet making machine is a proven entry-level solution for:
- Poultry and livestock feed producers upgrading from mash/pellet feed to extruded feed (better starch gelatinization and FCR)
- Fish and shrimp feed production on small farms or feed mills — floating and sinking feed both achievable by die and moisture adjustment
- Pet food and dog chew production startups
- Producers who want puffed feed capacity without investing in a steam boiler
With a 400 kg machine weight and a footprint under 1.8 m², it can be installed in an ordinary workshop with only a solid floor and a three-phase power connection — no special foundation is required. One operator can run the machine after basic training.
Frequently Asked Questions
- Q: What is a dry-type single-screw floating fish feed pellet maker machine used for?
- A: It processes corn, soybean meal and grain flours into puffed feed pellets for fish, poultry, pets and livestock. Unlike wet-type extruders, it generates cooking heat through screw friction and mechanical pressure — no external steam system is needed.
- Q: What is the output of this 120-150kg/h dry-type single-screw fish feed pellet maker machine?
- A: 120–150 kg/h depending on the formulation, moisture content and die configuration. In the factory trial run for this Turkish order, the machine reached approximately 140 kg/h producing floating fish feed.
- Q: How is the Dry Type Single-Screw fish food extruder machine tested before shipment?
- A: Every extruder undergoes a no-load test (motor current, bearing temperature, vibration), a real-material trial extrusion (capacity, forming rate, floating test), and a final packing inspection. Test videos and records are sent to the customer for approval before delivery.
- Q: Does the plywood crate need fumigation for Turkey?
- A: No. The fumigation-free plywood crate is non-solid-wood packing, exempt from ISPM-15 fumigation treatment, so no fumigation certificate is required for Turkish customs clearance.
- Q: Can the voltage be customized?
- A: Yes. This unit is three-phase 380V/50Hz as standard, compatible with the Turkish grid; 220V/60Hz, 415V/50Hz and other configurations are available for different markets.
- Q: What after-sales support is provided?
- A: We provide an English operation manual, installation and commissioning guidance, wearing parts (screw, die) supply, and lifetime technical consultation via video call or email.
About Us
We are a professional manufacturer of feed pellet machines and extrusion equipment, exporting to Turkey, the Middle East, Russia, Central Asia, Southeast Asia, Africa and Latin America. Every machine is tested with real materials before shipment, and we support customers with installation guidance, spare parts supply and long-term technical service. If you are planning a puffed feed product line or need an extruder matched to your capacity requirements, contact us for a quotation and free project consultation.
